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QC SOP

SOP Title: Allotment of Job Responsibilities in Quality Control Department

SOP Title: Allotment of Job Responsibilities in Quality Control Department

  1. Objective:

To lay down the procedure for Allotment of Job Responsibilities in Quality Control Department.

  1. Scope:

This procedure is applicable for Allotment of Job Responsibilities of Analyst, Executive, Supervisor, and Manager in Quality Control Department.

  1. Responsibility:
  • Quality Control Department: To prepare and review the SOP. To follow the procedures laid down for Allotment of Job Responsibilities in Quality Control Department as per this SOP.
  • Quality Assurance Department: To review and approve the SOP and Annexures.
  1. Accountability:

Head Quality Control Department, Head Quality Assurance Department.

  1. Procedure:

 

Sr. No. Procedure  
     5.1 General Responsibilities:- All Quality Control Staff
5.1.1 Keep Laboratory neat and clean.  
5.1.2 Careful usage of organisation resources without any wastage.  
5.1.3 To identify hazards and safety issues in Laboratory and inform Head of the Department.  
5.1.4 Keep good and healthy working culture in the Laboratory.  
5.1.5 Keep all the documents/materials at respective places after use.  
5.1.6 Switch off lights and instruments whenever not required.  
5.1.7 Minimise wastage of papers.  
5.1.8 Maintain Good Laboratory Practices in Laboratory.  
5.1.9 Always think about environment hazards before generating waste.  
5.1.10 Do not perform any job without proper training.  
5.1.11 Read the Instrument/Equipment SOP’s and Standard Testing Procedures carefully before starting the analysis.  
      5.2 Responsibilities of Quality Control Head/ Quality Control Manager:
5.2.1 Quality Control Head/ Manager is responsible for the overall monitoring of the Department.  
5.2.2 Maintaining Good Laboratory Practices.  
5.2.3 Taking care of trouble shooting during day to day analysis.  
5.2.4 Maintaining good rapport with all other Departments and outside parties.  
5.2.5 Keeping control on new product analysis and development.  
5.2.6 Discussion of quality problem, if any with higher managements.  
5.2.7 Evaluation of stability data.  
5.2.8 Monitoring and evaluation of validation samples and data.  
5.2.9 Preparation and updating of SOP’s as per requirement and current guidelines.  
5.2.10 Investigation of OOS/Incidents/Deviations.  
5.2.11 Conducting trainings to quality control staff.  
5.2.12 Impact evaluation of OOS/Incidents/Deviations.  
5.2.13 Ensuring readiness  for non-regulatory, regulatory and internal audits all the time.  
5.2.14 Release and Approval of Raw Material/Packing Material/Finished Product/In process Sample reports and COA on time.  
5.2.15 Impact evaluation of change control.  
5.2.16 To identify new manpower requirement.  
5.2.17 To identify new Instrument/Equipment requirement.  
5.2.18 To ensure safety of Quality Control staff in the Department.  
5.2.19 To monitor and evaluate performance of Quality Control staff.  
5.2.20 Any other responsibility assigned by the management as situation demand.  
5.2.21 To maintain training records up to date.  
     5.3 Responsibilities of Supervisor/Group Leader/Executive/Assistant Manager:
5.3.1 Maintaining Good Laboratory Practices.  
5.3.2 Taking care of trouble shooting during day to day analysis.  
5.3.3 Discussion of quality problem, if any with higher managements.  
5.3.4 Evaluation of stability data.  
5.3.5 Monitoring and evaluation of validation samples and data.  
5.3.6 Preparation and updating of SOP’s as per requirement and current guidelines.  
5.3.7 Review of analytical reports of Raw Material/Packing Material/ In process Sample / Finished Product and Microbiology reports.  
5.3.8 Review of Instrument/Equipment usage log books.  
5.3.9 Daily work planning to the analysts.  
5.3.10 Review of new documents like Standard Testing Procedures, Specifications, Protocols etc.  
5.3.11 Checking of all GMP records in the Laboratory.  
5.3.12 Initiation of change control.  
5.3.13 Monitoring safety in Quality Control Department.  
5.3.14 Checking calibration reports and preventive maintenance records.  
5.3.15 Conducting trainings to Quality Control staff.  
5.3.16 To verify training records of Quality Control staff.  
5.3.17 To maintain training records up to date.  
5.3.18 Updation of sample inward records for Raw Material/Packing Material/Finished Product/In process Sample/Stability samples.  
5.3.19 Preparation and monitoring of Calibration/AMC schedule in Laboratory.  
5.3.20 Investigation of OOS/Incidents/Deviations.  
5.3.21 Maintaining all time readiness for non-regulatory, regulatory and internal audits.  
5.3.22 To ensure safety of Quality Control staff in the Department.  
5.3.23 Any other responsibility assigned by the management as situation demand.  
5.3.24 To ensure proper storage and handling of Chemicals/Media/Solvents/ Poisonous chemicals/Reference standards/Working standards as per SOP.  
    5.4 Responsibilities of Analyst/Officer/Microbiologist:
5.4.1 To follow Good Laboratory Practices.  
5.4.2 Sampling and analysis of Raw Materials/Packing Materials and maintaining records.  
5.4.3 Analysis of In process Samples/Finished Products and maintaining records.  
5.4.4 Preparation of Control Samples of Raw and Packing Materials.  
5.4.5 Stability Study Analysis as per plan.  
5.4.6 Sampling and analysis of water and water validation as per plan.  
5.4.7 Maintaining records of Instrument/Equipment usage log.  
5.4.8 Discussing any quality problems with Quality Control Head/Manager.  
5.4.9 Cleaning, maintenance and calibration of laboratory Instruments/Equipments as per schedule.  
5.4.10 Preparation of Reagents/Indicators/Volumetric Solutions and maintaining records.  
5.4.11 Procurement, Storage and Handling of Media/Chemicals/Solvents for analysis and maintaining stock and consumption records.  
5.4.12 To follow safety precautions during work.  
5.4.13 To maintain training records up to date.  
5.4.14 To maintain online documentation.  
5.4.15 All time readiness for non-regulatory, regulatory and internal audits.  
5.4.16 To complete analysis and reporting within stipulated time period.  
5.4.17 To file OOS/Deviation/Incident.  
5.4.18 To follow and work as per standard operating procedure.  
5.4.19 Daily reporting to quality control head/supervisor.  
5.4.20 Careful usage of organisation resources without any wastage.  
5.4.21 Any other responsibility assigned by the management as situation demand.  
5.4.22 Review of analytical reports.  
5.4.23 Execute daily work planning as per Standard Testing Procedure, Specification, Pharmacopoeia etc.  
5.4.24 Preparation of new documents like Standard Testing procedures, Specifications, Protocols etc.  
5.4.25 Preparation, handling and storage of Reference standards/Working standards as per SOP.  
5.4.26 Daily up keeping of laboratory.  
5.4.27 Environmental monitoring and maintaining records.  
5.4.28 Maintenance of cultures, preparation of subcultures, serial culture dilution, decontamination and maintaining records.  
5.4.29 Minimum inhibitory concentration, validation of disinfectants used and maintaining records.  
5.4.30 Growth promotion of media as per SOP and maintaining records.  
5.4.31 After allotment of Job Responsibilities, update ‘Employee Job Responsibilities’ as per Annexure  

 

  1. Definitions / Abbreviations:
  • Definitions:
  • Abbreviations:

 

Abbreviation Expansion
OOS Out Of Specification
AMC Annual Maintenance Call
GMP Good Manufacturing Practices
Etc. Excetra

 

*Note – Ready to use SOP available in “DOWNLOAD” Section.

 

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