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QC SOP

SOP Title: Validation of Analysts in Quality Control Department

SOP Title: Validation of Analysts in Quality Control Department 

  1. Objective:

To lay down the procedure for Validation of Analysts in Quality Control Department.

 

  1. Scope:

This SOP is applicable for Validation of Analysts in Quality Control Department.

 

  1. Responsibility:
  • Quality Control: To prepare and review the SOP. To follow the procedures laid down for Validation of Analysts in Quality Control Department as per this SOP.
  • Quality Assurance Department: To review and approve the SOP and Annexures.

 

  1. Accountability:

Head Quality Control Department, Head Quality Assurance Department

 

  1. Procedure:
5.1        Validation of Analysts:
5.1.1 New appointed analyst should go through all the relevant SOP training before starting actual job.  
5.1.2 After completion of SOP training, Analyst should complete analyst Validation for Complex and Non-complex tests before performing routine testing.  
5.1.3 Supervisor/Group leader shall allocate approved or routine sample to the analyst for analyst validation based on type of test i.e. Complex test or Non-complex test.  
5.1.4 In case of Complex test, approved /already tested sample shall be given for analyst validation.  
5.1.5 In case of Non-complex test, routine /under test or approved sample shall be given for analyst validation.  
5.1.6 For distinguishing of Complex and Non-complex test refer below table but not limited to;  
Complex Test:

Assay by HPLC/UV/GC/AAS Water Content
Dissolution by HPLC/UV/ AAS Water analysis- Microbiology
Uniformity of Content  by HPLC/UV/AAS Environmental Monitoring
Related Substances  HPLC/UV/GC Serial culture dilution

 

Non-complex Test:

Description Loss on Drying *Calcium/ Fluorides/ Chlorides
Solubility #Acetyl Value *Phosphates/ Potassium
● Clarity of Solutions #Acid Value  & Este

Value

*Sulphates/ Nitrates
● Colour of Solutions #Hydroxyl Value *Oxidising substances
Melting Point/ Boiling Point #Peroxide Value Uniformity of weight
pH #Saponification Value Physical parameters
Freezing Point #Iodine Value Hardness Test
Dis

illation Range

Volumetric titrations Friability Test
Optical Rotation Bulk density/Tapped density Disintegration Test
Weight per ml / Relative density Refractive Index Bursting strength
Conductivity Sulphated Ash/Loss on Ignition Grammage of packing materials
Viscosity Thin layer chromatography Thickness of Packing Materials
Powder Fineness Arsenic Growth Promotion Test
►Residue on evaporation Heavy Metals Identification of cultures
►Total dissolved solids *Acidity/Alkalinity Test for pathogens
Total Organic Carbon *Aluminium /Ammonium  
Sulphur Dioxide *Iron / Lead/ Magnesium  
5.1.7 Note:

   ●    If the analyst is qualified for any one of the test above marked then the analyst can be considered qualified for rest of the tests of same marked.

 

 

5.1.8 ► If the analyst is qualified for any one of the test above marked then the analyst can be considered qualified for rest of the tests of same marked.  
5.1.9 #   If the analyst is qualified for any one of the test above marked then the analyst can be considered qualified for rest of the tests of same marked.  
5.1.10 *   If the analyst is qualified for Heavy Metal or Arsenic any one of the test then the analyst can be considered qualified for the tests above marked.  
5.1.11 For complex test, analyst shall give the request for AWR pages to QA Department as per test before initiating the testing.  
5.1.12 For issuance of AWR refer SOP “Control of Documents, Preparation, Approval, Issuance and Maintenance.  
5.1.13 After getting AWR from Quality Assurance, new analyst shall initiate the testing with online documentation under the observation of trained analyst.  
5.1.14 For Non-complex test, analyst can report all the preparation and results directly on regular AWR sheet issued by Quality Assurance Department.  
5.1.15 Analyst shall fill required details in “Analyst Validation and Evaluation Record” concurrently as per Annexure.  
5.1.16 If routine/under test sample results found out of specification limit then initiate investigation as per OOS SOP.  
5.1.17 Trainer shall monitor new analyst during testing and write observations in analyst validation and evaluation record.  
5.1.18 Trainer/Group leader has to write conclusion, whether analyst shall be qualified or not qualified based on results obtained and acceptance criteria.  
5.1.19 If new analyst fails to meet acceptance criteria of analyst validation, then Trainer/Supervisor shall investigate the cause of failure and recommend for analyst revalidation with re-training.  
5.1.20 Analyst should follow Standard Test Procedure and specification during testing.  
5.1.22 Acceptance criteria for standard replicate injections shall remain same as defined in standard test procedure.  
5.1.23 If New analyst qualified for Assay By HPLC then analyst shall be considered qualified for Assay by UV/AAS/GC. Same criteria are applicable for rest of the tests.  
5.1.24 Analyst should fill the ‘Analyst Validation Log Sheet’ after completion of validation records and certification as per Annexure.  

 

  1. Definitions / Abbreviations:
  • Definitions :
  • Abbreviations :
Abbreviation Expansion
No. Number
AWR Analytical Work Record
HPLC High Performance Liquid Chromatography
GC Gas Chromatography
AAS Atomic Absorption Spectroscopy
OOS Out of Specification
UV Ultra Violet

 

*Note – Ready to use SOP available in “DOWNLOAD” Section.

 

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