{"id":804,"date":"2025-06-14T15:16:24","date_gmt":"2025-06-14T15:16:24","guid":{"rendered":"https:\/\/pharmacoguide.com\/?p=804"},"modified":"2025-06-14T15:16:24","modified_gmt":"2025-06-14T15:16:24","slug":"sop-title-operation-cleaning-and-calibration-of-ultrasonic-cleaner","status":"publish","type":"post","link":"https:\/\/pharmacoguide.com\/?p=804","title":{"rendered":"SOP Title: Operation, Cleaning and Calibration of Ultrasonic Cleaner"},"content":{"rendered":"<p><strong><u>SOP Title:<\/u><\/strong> <strong><u>Operation, Cleaning and Calibration of Ultrasonic Cleaner<\/u><\/strong><\/p>\n<ol>\n<li><strong>Objective:<\/strong><\/li>\n<\/ol>\n<p>To lay down the procedure for Operation, Cleaning and Calibration of Ultrasonic Cleaner.<\/p>\n<ol start=\"2\">\n<li><strong>Scope:<\/strong><\/li>\n<\/ol>\n<p>This SOP is applicable for Operation, Cleaning and Calibration of Ultrasonic Cleaner located in Quality Control Laboratory.<\/p>\n<p><strong>\u00a0<\/strong><\/p>\n<ol start=\"3\">\n<li><strong>Responsibility:<\/strong><\/li>\n<\/ol>\n<ul>\n<li>Quality Control: To prepare and review the SOP. To follow the procedures laid down for Operation, Cleaning and Calibration of Ultrasonic Cleaner as per this SOP.<\/li>\n<li>Engineering Department: To carry out preventive maintenance as per schedule and procedure defined.<\/li>\n<li>Quality Assurance Department: To review and approve the SOP and Annexures.<\/li>\n<\/ul>\n<p><strong>\u00a0<\/strong><\/p>\n<ol start=\"4\">\n<li><strong>Accountability:<\/strong><\/li>\n<\/ol>\n<p>Head Quality Control Department, Head Quality Assurance Department.<\/p>\n<ol start=\"5\">\n<li><strong>Procedure:<\/strong><\/li>\n<\/ol>\n<p><strong>\u00a0<\/strong><\/p>\n<table width=\"693\">\n<tbody>\n<tr>\n<td width=\"68\"><strong>5.1<\/strong><\/td>\n<td colspan=\"2\" width=\"625\"><strong>Safety Precautions\/Instructions:<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.1<\/td>\n<td width=\"607\">Before starting the sonicator, check that the sonicator is not empty.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.2<\/td>\n<td width=\"607\">Fill up the sonicator with purified water at a level of 1 inch from inside tank top.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.3<\/td>\n<td width=\"607\">Wear personal protective equipments such as safety glasses, hand gloves during operation of equipment.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.4<\/td>\n<td width=\"607\">Ensure that the ON\/OFF switch is working properly by switching \u201cON\u201d the Ultrasonic Cleaner.\u00a0 <strong>\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0<\/strong><\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.5<\/td>\n<td width=\"607\">Do not touch the water surface, when the sonication is going on.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">&nbsp;<\/td>\n<td colspan=\"2\" width=\"625\"><strong>Introduction To Keys<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.6<\/td>\n<td width=\"607\">ON\/OFF\u2192To Start and to Stop the instrument.<\/p>\n<p>SET TIME-\u00a0 \u00a0\u2227\u00a0 \u00a0 \u00a0\u2192will increase the time of the cycle.<\/p>\n<p>\u2228 \u00a0 \u00a0\u2192will decrease the time of the cycle.<\/p>\n<p>OFF\/ON HEATER \u2192To ON\/OFF the heater.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\"><strong>5.2<\/strong><\/td>\n<td colspan=\"2\" width=\"625\"><strong>Operation:<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.2.1<\/td>\n<td width=\"607\">Check the validity of Calibration before starting any operations.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.2.2<\/td>\n<td width=\"607\">Switch ON the mains. Switch on \u201cPOWER\u201d switch of equipment with the indication of green light comes on.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.2.3<\/td>\n<td width=\"607\">In order to obtain the maximum efficiency, degas the purified water in the tank for about five minutes.<\/td>\n<td width=\"19\"><strong>\u00a0<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.2.4<\/td>\n<td width=\"607\">Set the required time cycle in minutes by pressing UP or DOWN keys of set time button.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.2.5<\/td>\n<td width=\"607\">UP &#8211; (\u2227 ) key will increase the time of the cycle and DOWN-(\u2228 ) key\u00a0 will decrease the time of the cycle.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.2.6<\/td>\n<td width=\"607\">Insert samples in the flask or glass beaker to be sonicate on mesh stand and press start button.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.2.7<\/td>\n<td width=\"607\">When the display shows zero the equipment will shut \u2013 OFF automatically.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.2.8<\/td>\n<td width=\"607\">Switch ON the heater by pressing ON\/OFF key of the heater.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.2.9<\/td>\n<td width=\"607\">The temperature is displayed on the screen.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.2.10<\/td>\n<td width=\"607\">Remove the sample from the sonicator.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.2.11<\/td>\n<td width=\"607\">Switch OFF the unit and disconnect from main switch.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\"><strong>5.3<\/strong><\/td>\n<td colspan=\"2\" width=\"625\"><strong>Cleaning Procedure:<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.3.1<\/td>\n<td width=\"607\">Cleaning shall be done at the end of the shift.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.3.2<\/td>\n<td width=\"607\">Disconnect from main supply from the unit.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.3.3<\/td>\n<td width=\"607\">Drain off the water completely from the tap provided at the backside of the sonicator.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.3.4<\/td>\n<td width=\"607\">Clean the chamber with wet cloth to remove debris and finally dry the chamber with lint free cloth.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\"><strong>5.4<\/strong><\/td>\n<td colspan=\"2\" width=\"625\"><strong>Calibration Procedure:<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"68\">&nbsp;<\/td>\n<td width=\"607\"><strong>Frequency: <\/strong><strong>\u00a0<\/strong>Once in a year by external agency.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.4.1<\/td>\n<td width=\"607\">Calibration is carried out by external agency as per SOP \u201cCalibration of Instruments and Equipments\u201d.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.4.2<\/td>\n<td width=\"607\">Refer Annexure for calibration test to be performed and acceptance criteria.<\/p>\n<table width=\"86%\">\n<tbody>\n<tr>\n<td width=\"11%\"><strong>S<\/strong><strong>r. No.<\/strong><\/td>\n<td width=\"30%\"><strong>Tests<\/strong><\/td>\n<td width=\"28%\"><strong>Set value<\/strong><\/td>\n<td width=\"29%\"><strong>Acceptance Criteria <\/strong><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\" width=\"11%\">1.<\/td>\n<td rowspan=\"3\" width=\"30%\">Temperature Verification<\/td>\n<td width=\"28%\">25<sup>o<\/sup>C<\/td>\n<td width=\"29%\">\u00a0\u00b1 2<sup>o<\/sup>C<\/td>\n<\/tr>\n<tr>\n<td width=\"28%\">30<sup>o<\/sup>C<\/td>\n<td width=\"29%\">\u00b1 2<sup>o<\/sup>C<\/td>\n<\/tr>\n<tr>\n<td width=\"28%\">50<sup>o<\/sup>C<\/td>\n<td width=\"29%\">\u00b1 2<sup>o<\/sup>C<\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\" width=\"11%\">2.<\/td>\n<td rowspan=\"4\" width=\"30%\">Timer Verification<\/td>\n<td width=\"28%\">05 min<\/td>\n<td width=\"29%\">\u00b1 1min<\/td>\n<\/tr>\n<tr>\n<td width=\"28%\">10 min<\/td>\n<td width=\"29%\">\u00b1 1min<\/td>\n<\/tr>\n<tr>\n<td width=\"28%\">20 min<\/td>\n<td width=\"29%\">\u00b1 1min<\/td>\n<\/tr>\n<tr>\n<td width=\"28%\">30 min<\/td>\n<td width=\"29%\">\u00b1 1min<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.4.3<\/td>\n<td width=\"607\">Generate the A. R. No. on the \u201cInstrument\/Equipment Calibration Register\u201d as per SOP and give requisition to QA department for calibration formats of instruments\/equipments on the due date of calibration.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.4.4<\/td>\n<td width=\"607\">For issuance of calibration report refer \u201cControl of documents, Preparation, Approval, Issuance and Maintenance.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.4.5<\/td>\n<td width=\"607\">If any breakdown occurs, follow procedure as per SOP \u201cCalibration of Instruments and Equipments\u201d.<\/td>\n<td width=\"19\">&nbsp;<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p><strong>\u00a0<\/strong><\/p>\n<ol start=\"6\">\n<li><strong>Definitions <\/strong><strong>\/ Abbreviations:<\/strong><\/li>\n<\/ol>\n<ul>\n<li><strong>Definitions:<\/strong><\/li>\n<li>Breakdown: Any activity leading to operation of equipment other than the set parameters and\/ or unusual sound or vibration observed in the instrument\/equipment.<\/li>\n<li>Calibration: Tests performed to ensure that the instrument\/equipment is functioning as per set parameters. These tests are performed as per predefined frequency and also after any major repair or replacement of parts.<\/li>\n<\/ul>\n<p><strong>\u00a0<\/strong><\/p>\n<ul>\n<li><strong>Abbreviations:<\/strong><\/li>\n<\/ul>\n<table>\n<tbody>\n<tr>\n<td width=\"116\"><strong>Abbreviation<\/strong><\/td>\n<td width=\"276\"><strong>Expansion<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"116\">SOP<\/td>\n<td width=\"276\">Standard Operating Procedure<\/td>\n<\/tr>\n<tr>\n<td width=\"116\">QC<\/td>\n<td width=\"276\">Quality Control<\/td>\n<\/tr>\n<tr>\n<td width=\"116\">QA<\/td>\n<td width=\"276\">Quality Assurance<\/td>\n<\/tr>\n<tr>\n<td width=\"116\">mm<\/td>\n<td width=\"276\">millimetre<\/td>\n<\/tr>\n<tr>\n<td width=\"116\">A. R. No.<\/td>\n<td width=\"276\">Analytical Reference Number<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p><strong><em><u>*Note &#8211; Ready to use SOP available in \u201cDOWNLOAD\u201d Section.<\/u><\/em><\/strong><\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>SOP Title: Operation, Cleaning and Calibration of Ultrasonic Cleaner Objective: To lay down the procedure for Operation, Cleaning and Calibration of Ultrasonic Cleaner. Scope: This SOP is applicable for Operation, Cleaning and Calibration of Ultrasonic Cleaner located in Quality Control Laboratory. \u00a0 Responsibility: Quality Control: To prepare and review the SOP. To follow the procedures [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"templates\/template-full-width.php","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[],"class_list":["post-804","post","type-post","status-publish","format-standard","hentry","category-qc-sop"],"_links":{"self":[{"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/posts\/804","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=804"}],"version-history":[{"count":1,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/posts\/804\/revisions"}],"predecessor-version":[{"id":805,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/posts\/804\/revisions\/805"}],"wp:attachment":[{"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=804"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=804"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=804"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}