{"id":620,"date":"2025-04-23T10:20:36","date_gmt":"2025-04-23T10:20:36","guid":{"rendered":"https:\/\/pharmacoguide.com\/?p=620"},"modified":"2025-04-23T10:20:36","modified_gmt":"2025-04-23T10:20:36","slug":"sop-title-preventive-maintenance-of-instruments-equipments","status":"publish","type":"post","link":"https:\/\/pharmacoguide.com\/?p=620","title":{"rendered":"SOP Title: Preventive Maintenance of Instruments\/Equipment\u2019s"},"content":{"rendered":"<p><strong><u>SOP Title:<\/u><\/strong><u> <strong>Preventive Maintenance of Instruments\/Equipment\u2019s<\/strong><\/u><\/p>\n<ol>\n<li><strong>Objective:<\/strong><\/li>\n<\/ol>\n<p>To lay down the procedure for Preventive Maintenance of Instruments\/Equipment\u2019s.<\/p>\n<ol start=\"2\">\n<li><strong>Scope:<\/strong><\/li>\n<\/ol>\n<p>This SOP is applicable for Preventive Maintenance of Instruments\/Equipments to prevent the failure of Instruments\/Equipments before it actually occurs in Quality Control Department.<\/p>\n<ol start=\"3\">\n<li><strong>Responsibility:<\/strong><\/li>\n<\/ol>\n<ul>\n<li>Quality Control Department: To prepare and review the SOP. To follow the procedures laid down for Preventive Maintenance of Instruments\/Equipments in Quality Control Department as per this SOP.<\/li>\n<li>Engineering Department: To carry out preventive maintenance as per schedule and procedure defined.<\/li>\n<li>Quality Assurance Department: To review and approve the SOP and Annexures.<\/li>\n<\/ul>\n<ol start=\"4\">\n<li><strong>Accountability:<\/strong><\/li>\n<\/ol>\n<p>Head Quality Control Department, Head Quality Assurance Department<\/p>\n<ol start=\"5\">\n<li><strong>Procedure:<\/strong><\/li>\n<\/ol>\n<table width=\"693\">\n<tbody>\n<tr>\n<td width=\"68\"><\/td>\n<td width=\"504\"><\/td>\n<td width=\"121\"><\/td>\n<\/tr>\n<tr>\n<td width=\"68\">\u00a0\u00a0 <strong>5.1<\/strong><\/td>\n<td colspan=\"2\" width=\"625\"><strong>Preventive Maintenance of Instruments\/Equipment\u2019s:<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.1<\/td>\n<td width=\"504\">Preventive Maintenance is a schedule of planned maintenance actions aimed at the prevention of breakdowns and failures.<\/td>\n<td width=\"121\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\"><\/td>\n<td width=\"504\"><\/td>\n<td width=\"121\"><\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.2<\/td>\n<td width=\"504\">The ideal Preventive Maintenance programme would prevent all equipment failures before it occurs.<\/td>\n<td width=\"121\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.3<\/td>\n<td width=\"504\">Long Term Benefits of Preventive Maintenance:<\/p>\n<p>1. Improved Instrument Reliability<\/p>\n<p>2. Decreased cost of replacement<\/p>\n<p>3. Reduces Equipments\/Instruments Downtime<\/td>\n<td width=\"121\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.4<\/td>\n<td width=\"504\">Preventive Maintenance activities include Equipments\/Instruments checks, partial or complete overall checks at specified interval\/period, e.g. oil changes, lubrication of parts, cleaning of parts.<\/td>\n<td width=\"121\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.5<\/td>\n<td width=\"504\">In addition to the above the analyst has to maintain the usage log book for all the major instruments.<\/td>\n<td width=\"121\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.6<\/td>\n<td width=\"504\">On the basis of the usage record and observations, an idea of the replacement of worn parts can be obtained.<\/td>\n<td width=\"121\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.7<\/td>\n<td width=\"504\">Preventive Maintenance of all major equipments is to be carried out as per Annual Preventive Maintenance Schedule by Engineering Department and the necessary records of the same should be maintained.<\/td>\n<td width=\"121\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.8<\/td>\n<td width=\"504\">On the day of Preventive Maintenance, label the Instrument\/Equipment as \u201cUnder Preventive Maintenance\u201d.<\/td>\n<td width=\"121\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.9<\/td>\n<td width=\"504\">Carry out the parameters for Preventive Maintenance as mentioned in individual Instrument\/Equipment SOP.<\/td>\n<td width=\"121\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.10<\/td>\n<td width=\"504\">Preventive Maintenance Checklist shall be prepared for all Instruments\/Equipments as per Annexure.<\/td>\n<td width=\"121\">&nbsp;<\/td>\n<\/tr>\n<tr>\n<td width=\"68\">5.1.11<\/td>\n<td width=\"504\">Preventive Maintenance shall be carried out for analytical Instruments\/Equipments as per frequency mentioned in Annual Preventive Maintenance Schedule and Preventive Maintenance window shall be \u00b1 7 working days from the due date of PM.<\/td>\n<td width=\"121\">&nbsp;<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>\u00a0<\/strong><\/p>\n<ol start=\"6\">\n<li><strong>Definitions \/ Abbreviations<\/strong><strong>:<\/strong><\/li>\n<\/ol>\n<ul>\n<li><strong>Definitions:<\/strong><\/li>\n<li>Breakdown: Any activity leading to operation of Instrument\/Equipment other than the set parameters or unusual sound or vibration observed in the instrument\/equipment.<\/li>\n<li>Preventive Maintenance: Maintenance activity performed to ensure that the Instrument\/Equipment will function smoothly and to avoid breakdowns. These activities are performed as per predefined frequency.<\/li>\n<\/ul>\n<p><strong>\u00a0<\/strong><strong>Abbreviations:<\/strong><\/p>\n<table>\n<tbody>\n<tr>\n<td width=\"116\"><strong>Abbreviation<\/strong><\/td>\n<td width=\"276\"><strong>Expansion<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"116\">SOP<\/td>\n<td width=\"276\">Standard Operating Procedure<\/td>\n<\/tr>\n<tr>\n<td width=\"116\">QC<\/td>\n<td width=\"276\">Quality Control<\/td>\n<\/tr>\n<tr>\n<td width=\"116\">QA<\/td>\n<td width=\"276\">Quality Assurance<\/td>\n<\/tr>\n<tr>\n<td width=\"116\">No.<\/td>\n<td width=\"276\">Number<\/td>\n<\/tr>\n<tr>\n<td width=\"116\">PM<\/td>\n<td width=\"276\">Preventive Maintenance<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>\u00a0<\/strong><strong>\u00a0<\/strong><\/p>\n<p><strong><em><u>*Note &#8211; Ready to use SOP available in \u201cDOWNLOAD\u201d Section.<\/u><\/em><\/strong><\/p>\n<p><strong>\u00a0<\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"<p>SOP Title: Preventive Maintenance of Instruments\/Equipment\u2019s Objective: To lay down the procedure for Preventive Maintenance of Instruments\/Equipment\u2019s. Scope: This SOP is applicable for Preventive Maintenance of Instruments\/Equipments to prevent the failure of Instruments\/Equipments before it actually occurs in Quality Control Department. Responsibility: Quality Control Department: To prepare and review the SOP. To follow the procedures [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"templates\/template-full-width.php","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[],"class_list":["post-620","post","type-post","status-publish","format-standard","hentry","category-qc-sop"],"_links":{"self":[{"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/posts\/620","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=620"}],"version-history":[{"count":1,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/posts\/620\/revisions"}],"predecessor-version":[{"id":621,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=\/wp\/v2\/posts\/620\/revisions\/621"}],"wp:attachment":[{"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=620"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=620"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pharmacoguide.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=620"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}